ExxonMobil, Amcor & Syntegon’s full PE laminate solution in India

ExxonMobil total PE laminated solution for sustainable packaging

ExxonMobil, collaborating with value chain partners Amcor Republic of india and Syntegon India, has developed a recyclable* full polyethylene (PE) laminated detergent packaging solution to replace existing PET/PE laminated packaging, which are not easy to recycle. The solution maintains mechanical and optical packaging performance required for detergents and was jointly developed with Amcor, a leading film converter, and Syntegon Engineering Republic of india Individual Limited, a leading supplier of packaging machines, .

"Packaging recyclability has grown in importance in India in contempo years with the publishing of Plastic Waste product Management Rules in 2016, which crave non-recyclable multi-layer packaging (MLP) to be phased out," said Sita Parasuram, market developer, ExxonMobil. "With at least ane layer of plastic combined with one or more than layers of other materials such every bit paper, paper lath, polymeric materials, metalized layers, or aluminum foil, MLPs can be hard to mechanically recycle. ExxonMobil has helped to have on the challenge past replacing MLPs films with recyclable total PE laminated solutions for varying applications."

Challenges in print, converting, filling, and sealing

Several challenges may need to exist overcome in changing from a PET/PE laminate to a total PE laminated solution. These include ease of printing on PE substrates, a significant drib in packing line speeds, unsatisfactory optics, sealing requirement changes, and changes in machinery that can atomic number 82 to loftier costs.

"The challenge was to develop a technical solution for full PE laminates which maintained mechanical and optical functioning while enabling the desired printing and packaging equipment line speeds," said Nilesh Shah, technical advisor, ExxonMobil. "ExxonMobil leveraged a 'design for recyclability' approach to help drive the change in the packaging from a multi-material to a mono-fabric construction, in this case, a full PE solution."

Working collaboratively, ExxonMobil, Amcor, and Syntegon developed a recyclable full PE laminated detergent packaging solution that maintains mechanical strength, seal integrity, and optical performance. Amcor produced the PE substrate/acme motion-picture show and the PE sealant pic using ExxonMobil's performance PE polymers ― including Exceed XP 8784, Exceed 2012, Exceed 1327, and ExxonMobil HDPE HTA 108 ― which ensure performance is maintained. Amcor then converted the films into laminates without modifying machinery. Syntegon converted these laminates into packs using vertical form fill seal (VFFS) machines modified to be poly estrus seal friendly, so the packs were fabricated without any challenges.

PE laminated food application adult with Shrinath Rotopack

 "Naturally, we are delighted with the success of this collaboration with Amcor and Syntegon," said Hari Gusain, manager of Area Sales, ExxonMobil. "It follows the recent introduction of another successful full PE laminated solution developed with Shrinath, some other leading converter in Republic of india, and Syntegon, for table salt packaging applications."

* Recyclable in communities with programs and facilities in place that collect and recycle plastic films.

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Source: https://packagingsouthasia.com/type-of-packaging/flexible-packaging/exxonmobil-pe-laminate/

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